Variation, reliability and data-driven decisions for things people build.
Where the spread in engineering data comes from and how to describe it: measurement error and gauge studies, honest summaries of process data and probability plots that check the normal model before you trust it.
The workhorse models for counting defects and timing failures: binomial and Poisson counts with yield, the exponential lifetime and its Poisson process and the Weibull distribution for parts that die young or wear out.
How part-to-part variation adds up in assemblies and calculations: means and variances of sums, worst-case and root-sum-square tolerance stacks, propagation of error through formulas and Monte Carlo simulation when the formulas run out.
How long things last and how to keep them running: reliability and hazard functions, the bathtub curve and MTTF, series, parallel and k-out-of-n systems, and repair, availability, spares and preventive replacement.
Confidence intervals for a mean and for σ, prediction intervals for the next part, tolerance intervals for nearly every part, and choosing the sample size and power before the data come in.
Hypothesis tests for engineering decisions: a process mean against a spec, two processes or a before-and-after change, and variability with χ² and F tests.
Least squares on engineering data: calibrating sensors and running the curve backward, reading residuals and spotting influential points, fitting several inputs at once, and straightening power laws and Arrhenius models with logs.
Planning experiments that answer cause-and-effect questions: randomization, replication and blocking, two-level factorial designs with their main effects and interactions, and fractional factorials for screening many factors cheaply.
Watching a process with X̄, R, p and c control charts, judging whether it can meet its spec with Cp, Cpk and ppm, and deciding whether to accept incoming lots with sampling plans and OC curves.
Weibull reliability and failure rate
X̄ control charts
Process capability
Acceptance sampling